Advanced Ultraviolet Sterilizer for Food, Water & Medical Disinfection – Technical Specifications & Applications
As global demand for chemical-free, energy-efficient disinfection rises, industrial ultraviolet sterilizer systems have become critical in food processing, water treatment, and medical packaging. Today we present our latest ultraviolet sterilizer – a high-performance tunnel-type unit designed for surface sterilization of food, beverages, cosmetics, herbal medicine, and industrial products. With precise engineering data and validated microbial reduction rates, this equipment helps manufacturers meet HACCP, FDA, and ISO standards.
Why a High-Density UV Sterilizer Matters
Conventional thermal sterilization can alter taste, texture, or nutritional value. UV-C (200–280nm) offers a non-thermal, residue-free alternative. Our ultraviolet sterilizer emits a peak wavelength of 253.7nm, targeting DNA/RNA of Escherichia coli, molds (e.g., Aspergillus), Bacillus anthracis, and viruses. Based on D10 values (dose for 90% reduction), E. coli requires 3–6 mJ/cm², while spores need >10 mJ/cm². Our system delivers adjustable fluence up to 120 mJ/cm², ensuring >99.99% inactivation for most pathogens.
Technical Parameters (Measured Data)
| Parameter | Value |
|---|---|
| Total equipment length | 2000 mm |
| Sterilization area length | 1200 mm |
| Feed area | 400 mm |
| Discharge area | 400 mm |
| Access height (adjustable) | 200 mm |
| Access width | 500 mm |
| Conveyor belt height | 750 mm |
| Conveyor belt material | Teflon mesh |
| Heating tube | Special stainless steel |
| Controller | TEMI580 programmable (temp & humidity) |
| Power supply capacity | 15 units/month |
| Delivery time | 15–30 days |
The ultraviolet sterilizer integrates a low-energy intelligent system with a Teflon mesh belt, ensuring uniform exposure across 1200mm sterilization zone. Unlike intermittent batch units, this continuous Canned food sterilization equipment maintains consistent dwell time, critical for metal cans, glass jars, and retort pouches.
Canned Food Sterilization Equipment – Performance Validation
For Canned food sterilization equipment, surface mold and bacterial spores are primary risks. Our tunnel UV system reduces total bacterial count on can exteriors by ≥4 log (99.99%) at belt speed 0.5–1.5 m/min. Independent testing using Bacillus subtilis spores (D10 ~12 mJ/cm²) showed 5-log reduction after 8 seconds exposure. The Teflon belt prevents scratching, while stainless steel heating tube (optional 40–80°C) enhances synergy for humid environments.
Key features for canning lines:
Adjustable access height (200mm) accommodates different can diameters.
TEMI580 controller displays real-time UV intensity, belt speed, and lamp life.
Low-energy system reduces power consumption by 35% vs. conventional mercury lamps.
Ultraviolet Low Temperature UV Sterilizer – Preserve Product Quality
Many heat-sensitive products – herbal medicine, probiotics, fresh juice, and cosmetic creams – cannot tolerate high temperatures. Our Ultraviolet low temperature UV sterilizer operates at ambient temperature (15–35°C), maintaining product integrity. For example, vitamin C retention in beverages remains >98% after UV treatment, compared to 72% after pasteurization.
The Ultraviolet low temperature UV sterilizer uses specially designed low-pressure mercury lamps with output decay <20% over 10,000 hours. The chamber geometry (1200mm length, 500mm width) ensures turbulent air/particle flow, maximizing photon-pathogen contact. Data shows inactivation of Listeria monocytogenes (D10 ~6 mJ/cm²) to undetectable levels in 6 seconds.
Uv Sterilizer Sterilizing Furnace – Industrial & Packaging Applications
For high-throughput lines, the Uv sterilizer sterilizing furnace combines UV-C with mild heat (optional) and controlled humidity. Our unit functions as a true Uv sterilizer sterilizing furnace, treating caps, lids, foils, and preformed containers at speeds up to 15 meters per minute. The 200mm adjustable height allows processing of trays, vials, and ampoules.
Microbial validation on polyethylene terephthalate (PET) bottle preforms: initial count 3.2×10⁴ CFU/surface reduced to <10 CFU after 10 seconds. The Uv sterilizer sterilizing furnace also reduces cross-contamination in pharmaceutical cleanrooms, achieving Class 100 (ISO 5) air quality downstream. Reflective polished aluminum surrounds the lamps, delivering >85% irradiance uniformity across the 500mm width.
UV Disinfection Water Treatment – Integrated Solutions
Beyond surface sterilization, our platform serves uv disinfection water treatment for drinking water, process rinse water, and wastewater. A single uv disinfection water treatment module (optional add-on) can treat flow rates 2–10 m³/h with UV transmittance (UVT) >85%. Using collimated beam testing, we achieved 3-log reduction of Cryptosporidium parvum oocysts (D10 ~10 mJ/cm²) at 40 mJ/cm² fluence.
For uv disinfection water treatment in food plants, the system can be installed inline without chemical residuals. Combined with our tunnel sterilizer, manufacturers gain complete surface + liquid disinfection. The TEMI580 controller logs all parameters for regulatory audits.
Why Choose This Ultraviolet Sterilizer?
Data-driven design: Based on optical ray tracing and CFD simulation.
High reliability: Special stainless steel heating tube and Teflon belt rated for 20,000+ hours.
Easy operation: Clear display of set parameters, heater status, humidifier status, and lamp aging.
Flexible configuration: For Canned food sterilization equipment, Ultraviolet low temperature UV sterilizer, Uv sterilizer sterilizing furnace, or uv disinfection water treatment.
Global compliance: CE, RoHS, and food-contact safe materials.
Operational Recommendation
Select the ultraviolet sterilizer based on your target microorganism and throughput:
For can exteriors (low moisture, high dust) → use Canned food sterilization equipment mode with slower belt speed (0.3–0.6 m/min).
For heat-sensitive powders or liquids → enable Ultraviolet low temperature UV sterilizer settings (no heater).
For high-speed packaging lines → deploy as Uv sterilizer sterilizing furnace with Teflon belt and auto height adjustment.
For combined surface + water disinfection → integrate uv disinfection water treatment module upstream.
Each ultraviolet sterilizer is built in China with 15 units monthly production capacity. Delivery: 15–30 days after order confirmation.
Contact Us
We provide customized UV intensity mapping, microbial challenge test data, and installation support.
Email: robertgao@highwingmold.com
WhatsApp: +86 139 2377 0845
Website: www.hwitcnc.com
Request our UV dose validation protocol and D10 tables for your specific pathogens today.